How to Choose the Right Type of Screen Media for Your Aggregate Plant

2019年8月31日
Learn about the different types of screen media available for your aggregate plant.

The type of media you choose for your 总屏幕 is critical to your plant’s performance. 

There are many different factors to consider when selecting the material for your screen. Depending on what type of screen you choose, you will have to find the right balance between open area (or throughput) and screen life to determine the highest economic value for your application.  

需要考虑的因素

的百分比 屏幕上的开放区域 很重要吗.

A large amount of open space gives the particles a greater chance to fall through the holes in the screen media. This results in a more accurate separation.

然而, when there is more open space on the screen, the screen may lose durability or life expectancy. Therefore, the screen may not last as long and may need to be replaced more frequently. 

A smaller amount of open space means less holes for the material to fall through. To compensate for less holes in the screen, the total screen area will need to be increased.  

聚合屏幕媒体的类型

菠菜网最稳定正规平台_最全菠菜网大全 offers three different types of screen media. Each has its own specific applications and benefits.

编织丝网布

编织丝网布 is the most widely used and accepted media for 筛选 systems. These types of screens have a greater number of holes.   

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然而, with this type of screen media, you trade wear life for open space. Woven wire screens have a much shorter wear life than other types of screens. 

幸运的是, these metal screens are the cheapest type of screen and the easiest to replace, which make them the preferred screen of choice for most applications.  

优点

  • 最广泛使用和接受的
  • 筛网上的孔数较多 
  • 最便宜
  • 最容易更换

缺点更短的磨损寿命

橡胶屏面板

Rubber panels are most often used for dry applications or abrasive materials. This type of screen should be used for heavier, coarser material that would otherwise damage a standard wire screen.

Rubber-Panels.jpg?mtime = 20190805102420 #资产:42699

With this type of media, there is a large trade-off between the throughput and screen life. Although they have less openings than wire screens, rubber panels will last longer because they are heavier and can withstand larger, 更多研磨材料.

Operators should also be cautious of the weight of the material going through the screens. If too much weight is put onto the screen, 中风会减少, causing the stratification to decrease. Essentially, this will lead to a loss of efficiency and will hurt production.

Also be aware of how much weight is put onto the screen, as going over the screen’s capacity can cause cracking in the rubber media. 

Although this option costs more up front than a standard screen, it can have long-term benefits that wire screens do not.

优点

  • Can withstand heavier, coarser material than a woven wire screen
  • 持久的

缺点

  • Have less openings than woven wire screens
  • 成本高于编织丝网

聚氨酯筛网介质

For wet applications or abrasive materials, a polyurethane screen would be the best option. 

Urethane-Screens.jpg?mtime = 20190805102422 #资产:42700

比如橡胶板, there is a large trade-off between open space and wear life when using polyurethane screens. Polyurethane screens have much less area than wire screens, but they are much more durable.

Polyurethane screens should only be used if the economic advantages of the longer screen life are greater than the lost output of tons per hour.

Be cautious of how much weight is put onto these screens, as the amount of material being fed onto the screen should not exceed the screen capacity. 

If too much weight is put onto the screen, the stroke and stratification of the screen will be affected, resulting in a decrease in efficiency and/or damage to the screen.

If 堵塞 tends to be a problem in your screen, switching to a polyurethane screen may be very beneficial. Because of the screen’s flexibility, particles are less likely to get clogged in the screen’s holes. 

优点

  • Can handle wet and abrasive materials
  • 比编织丝网更耐用
  • 筛管灵活性降低堵塞
  • 更长的屏幕寿命

缺点

  • 较少的开放区域减少了吞吐量

Selecting the right screen media for your application

When selecting the media to use in your screen, it is important to consider the size and type of material that will pass through the screen. 

Choose woven wire screens for most applications unless particles would otherwise damage the screen. 

对干, 粗糙的材料, consider switching to rubber screen panels if a wire screen is unable to withstand the ruggedness of the material. 

If 堵塞 is a problem in your wire screen, it may be beneficial to switch to a polyurethane screen to eliminate this issue.  

如有有关 筛选,请 接触菠菜网最稳定正规平台_最全菠菜网大全 寻求帮助.  

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